SolidSET® Smart Manufacturing

Scalable modular solution for autonomous management of milling programs, dimensional control and erosion, to optimize the electrode and parts manufacturing process.

Contactos
Brochura
Galeria

Compatible with a wide range of CNC machines

Regardless of the manufacturer or model, SolidSET® Smart Manufacturing guarantees full integration with your machines, to carry out the automatic collection and analysis of data that enables the system to make more efficient operational decisions.

Milling Machines

Coordinate Measuring Machines

Penetration erosion machines

Available Modules

Modular and scalable system

MILL – Machining
CMM – Measurement
EDM – Erosion

Standalone

Advanced

Smart Cell
1 Automation Module

Implemetation examples

 2 Automation Module

Implemetation examples

3 Automation Module

Implemetation examples
Robotic Arm – Automation *
SolidSET Project Manager SolidSET® Project Manager

* Purchasing the automation module (ROBOT) is recommended in all packages but not mandatory

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SolidSET® Project Manager

The brain of the operation
Through the inventory of cell resources and continuous analysis of all variables, SolidSET® Project Manager reacts in real-time to changes in the manufacturing process, dynamically adjusting execution orders, depending on factors such as execution priority, availability of resources and other problems, which compromises the chain of tasks.

Main Advantages of SolidSET® Project Manager

Preparation of MILL, CMM and EDM
jobs in a single interface

  • Reduced preparation times;
  • Automatic CAD/CAM import;
  • Recording of measurements and materials;
  • Customized workflows.

Automatic entry of parts
by QR code or RFID

  • Centralized access to all information about the part and work to be performed;
  • Full traceability of produced parts.

Dynamic production planning

  • Production adapts, in real-time, depending on the priority of the part and availability of resources for its execution;
  • Removal of cumulative delays between operations.

Virtualization of manufacturing operations

  • Real-time 3D for detailed monitoring of manufacturing operations.

Intuitive Dashboards

  • Monitoring of operations in real-time;
  • Custom statistics and reports.

SolidSET® MILL

Optimization of the Milling process
With SolidSET® CMM, guarantee the automatic use of corrective measures, to detected warping and twisting caused by deviations in the machining process, which can compromise the results of the erosion process.

Main Advantages of SolidSET® MILL

Automatic machine assignment

  • The system automatically assigns the machine, depending on the availability and condition of the tool.

Automatic tool change

  • The system determines geometrically compatible alternatives, in the absence of tools.

Automatic top facing

  • Block height adjustment to the coordinate defined for the start of machining.

Editing programs without using CAM

  • Rotation, mirroring and/or displacement of programs, without the use of CAM software.

SolidSET® CMM

Optimization of the Dimensional Control process
With SolidSET® CMM, guarantee the automatic use of corrective measures, in view of the detection of warping and rotations resulting from deviations in the machining process, which can compromise the results of the erosion process.

Main Advantages of SolidSET® CMM

Easy scoring of points

  • Specification of control points and reference faces directly in the 3D model.

Collision avoidance

  • 3D simulation and validation of the erosion process to prevent collisions;

Simplified visual inspection

  • Color map in 3D model, for easy perception of deviations from defined tolerances.

Automatic drift compensation

  • Automatic calculation of offset compensation for the erosion process.

SolidSET® EDM

Penetration erosion
In order to prevent the occurrence of non-conformities at the end of the line, SolidSET® EDM enables 3D simulation and previous validation of the erosion process.

Main Advantages of SolidSET® EDM

3D simulation of the process

  • 3D simulation of the erosion process to ensure the correct positioning of parts and electrodes.

Easy adjustment of parts and electrodes

  • Rotation of parts or electrodes with just one click.

SolidSET® CELL

Autonomous manufacturing
SolidSET® CELL is the automation module that transforms your SolidSET® into an intelligent manufacturing cell, the SolidSET® Smart Manufacturing Cell.

This is the solution that makes all its production autonomous through a robotic arm for feeding machines and handling electrodes and parts, which can be fixed or moving through a rail.

Main Advantages of SolidSET® CELL

Greater cell autonomy

  • High-density cabinets, offering 720 positions, in an area of only 2x2m, significantly increasing the cell’s autonomy time.

Transport of electrodes and parts

  • Automatic claw change for transporting both ITS electrodes or parts on UPC pallets.

Optimization time of part change

  • Each machine has its own storage, reducing robot movements, for a quick change of parts.

Automatic parts cleaning

  • Automatic cleaning station for the removal of graphite dust, with a view to correct dimensional control.

Request more information about SolidSET®

Contact us and receive all information and clarification about the SolidSET® intelligent manufacturing solution.